thermal imagers in industrial thermography

thermal imagers in industrial thermography Thermography has proven its worth as a tool for preventive maintenance, in monitoring of mechanical and electrical systems or production processes. In the field of research and development, Testo thermal imagers are also used to examine microelectronic components. 1. Regular checks in electrical maintenance Testo thermal imagers allow an evaluation of the heat status of low, medium and high voltage systems. Thermographic images lead to early recognition of defective components, so that the required targeted preventive steps can be taken. This minimizes the dangerous risk of fire and avoids costly production downtimes. 2. Support in preventive mechanical maintenance A reliable early recognition of threatening damage to process-relevant system components is necessary in order to create assurance to the security and reliability of the machine operations. A high level of heat emissions, especially from mechanical components, could possibly indicate an elevated level of stress. This could be caused, for example, by friction due to faulty adjustment, component tolerances or a lack of lubricant. Critical heating conditions can be directly detected with the alarm or isotherm function, and counter-measures can be introduced. 3. Quick, easy fluid level checks Level control in sealed fluid tanks has proven to be a useful method for avoiding machine damage and production losses. If, for example, the fluid in coolant tanks falls to a dangerously low level, machines are no longer cooled correctly. They could potentialy run hot and may fail. Often, an automatic level control regulates the level of the refrigerant and issues an alarm when the fluid level is too low. However, the automatic control systems can also fail. 4. Safer high temperature measurements In applications with high object temperatures the Testo thermal imagers are adaptable to the requirements. With high temperature options, the measuring range can be extended to up to 2192 ° F. The high-contrast image in the display can be visualized using the high-temperature color display palette Iron HT or the special histogram compensation. 5. Consistant reliability in quality assurance and production monitoring The thermal imagers from Testo provide precise situation analysis for supporting process monitoring and product quality assurance. In addition to foreign bodies in production processes, anomalies in the heat distribution of components are also recognized at a glance, quickly and without contact. 6. Power applications Energy is an important commodity in todays world, which must always be available in sufficient quantity. For this reason, power stations and utility companies ensure that no interruptions occur, through energy production, transmission even distribution. Testo thermal imagers provide support to the preventive maintenance programs of the power industry. 7. Precise visualization of critical temperatures in microelectronics Electronic components are becoming smaller and smaller, the demands on heat withdrawal are increasing. For optimization purposes, an examination of temperature conditions using a thermal imager is useful, and the analysis of warming and cooling behavior over defined time intervals is often required. Only high-quality thermal imagers with the highest geo metric resolution and the possiblity of recording fully radiometric video sequences are up to this job. 8. Quality control in the production of diecast plastic components In the development and production of diecast plastic components, the Testo thermal imagers are used for the monitoring of the cooling process. If the diecast components cool very irregularly, differing material densities occur within the diecast components – leading to reduced stability and performance concerns. The cooling process can be monitored and documented using a Testo thermal imager. This allows for the detection of potential problem areas to be recognized during development, and addressed in pre-production programs. 9. Monitoring and checking solar energy systems There are two main reasons for examining solar energy systems: Safety and performance monitoring. Solar energy systems reach top performance in full sunshine. Large and small photovoltaic systems can be monitored without contact, from a distance, and especially efficiently using Testo thermal imagers. If faults are identified, the smooth running of all components could be increased then the highest level of economic viability could be achieved. With the ability to enter the suns irradiation intensity, an important measurement parameter, additional data for long term performance monitering can be recorded. 10. Analysis of electrical distribution systems Because of its importance, downtime in electrical distribution systems need to be avoided at all costs. In particular, defective connections in high-tension masts can be critical. These transfer points, which can sometimes be a long distance way, can only be clearly recognized with a sufficiently large high resolution detector and telephoto lens. This can be one way to obtain the detail needed for onsite analysis of the connector in question while still providing a safe and effective work enviroment. 11. Inspection management in large manufacturing The regular inspection of machines and electrical switchboxes in large manufacturing systems can be slow and very resource consuming, but indispensable. During such inspection routes, the same key components objects often have to be monitored everytime, resulting in many thermal images of the same component. Keeping track of the images and the exact date and time of inspections could be a difficult process itself. With Testo SiteRecognition technology measurement sites are automatically recognized by reading a special barcode and the resulting thermal images correctly stored and archived in a site or route based inspection database. Allowing for fast reporting and historical data at you fingertips. thermal imager, thermal online monitoring, infrared temperature sensor, pyrometer Distributor agent penjualan training service repair, upgrade dan perbaikan Jakarta - Indonesia TELP. 8611444 ( hunting) Call : 0815 614 1954, 0813 992 919 09, 0811 893 101